High-Energy Powerhouse for 2–3 Ton Electric Forklifts: Maximizing Uptime and Stability
The EA 48V (51.2V) 560Ah LiFePO4 battery is engineered as a heavy-duty energy backbone for 2–3 ton counterbalanced electric forklifts, delivering unparalleled endurance for intensive lifting, stacking, and transport across demanding industrial environments. Its optimized mass distribution (≈700 kg) serves dual functionality: seamlessly integrating as counterweight reinforcement to enhance stability when handling palletized loads up to 3 tons in high-density warehouses, port terminals, and manufacturing lines. Designed for compatibility with global brands like Toyota, Hyster, and Crown, it eliminates lead-acid limitations by removing watering, acid leaks, and 8-hour charging cycles—enabling rapid opportunity charging during 30-minute breaks to sustain continuous multi-shift operations without downtime.
The battery’s high-capacity 560Ah design ensures consistent peak power for full-day, high-intensity runtime (10–12 hours), even under extreme loads like refrigerated logistics or steel-container handling. Its IP65-rated steel casing resists dust, impacts, and moisture in harsh settings, while advanced thermal resilience (–20°C to 55°C) guarantees reliability in arctic warehouses or tropical docks. By reducing weight stress on drive systems and maximizing lift efficiency, this platform transforms 2–3 ton forklifts into productivity engines for scalable material handling.
| Model | EA51560F | Continuous Charge | 100A~200A |
| Nominal Voltage / Discharge Voltage Range | 48V (51.2V) | Maximum Continuous Charge | 200 A |
| Nominal Capacity | 560Ah | Continuous Discharge Current | 500A |
| Stored Energy | 28672Wh | Maximum Continuous Discharge Current | Peak 700A 30s |
| Weight | 279KG / 615.09 lbs (without counterweight) | Cycle Life | ≥3500 Cycles |
| Dimension(L×W×H) | 820 x 780 x 460mm 32.28 x 30.71 x 18.11 inch | Casing Material | Steel |
| Charge Temperature Range | 32°F~131°F (0°C ~ 55°C) | Application | Toyota, Hyster, Yale, Linde, Mitsubishi, and other electric forklifts, stackers |
| Discharge Temperature Range | -4°F~131°F ( -20°C ~ 55°C) | Safety Features | GPS, BMS, Over Charge/Discharge, Low/High Temp Cut-off, Over Current, Short Circuit |
With >3,500–6,000 cycles at 80% depth of discharge (DoD), this battery significantly outperforms lead-acid alternatives (typically 1,000–1,500 cycles), ensuring 8–10+ years of service with minimal capacity degradation, drastically reducing long-term replacement costs and waste.
Engineered for heavy-duty operations, it supports 300–500A continuous discharge and 1,000A peak current (3–5s) for demanding tasks like lifting 2–3 ton loads. It achieves full recharges in 1.5–3 hours (vs. 8+ hours for lead-acid) and enables "opportunity charging" during breaks—adding 40% capacity in 30 minutes—maximizing uptime in multi-shift logistics.
Features an IP65–IP67-rated metal casing that withstands dust, water, vibrations, and impacts in harsh settings like ports or cold storage. Its wide operating range (–20°C to 60°C) ensures stable performance in arctic warehouses or tropical docks, with no HVAC ventilation required (unlike lead-acid).
An integrated Battery Management System (BMS) enforces real-time protection against overcharge, short circuits, and thermal risks, while enabling remote monitoring via RS485/CAN-bus/4G. It eliminates watering, acid leaks, and equalization, reducing operational costs by 50% and enabling proactive maintenance alerts
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